Cliff's Ultima Build Page
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This page will be organized in a similar fashion to the build order the
Ultima GTR build manual suggests. Hopefully, this will make the pages herein
more useful for those who are looking for advice on how to complete certain
parts of the project, and for those who want some insight into the build
process itself. You may see that some of the sections have skipped days
and such. It is not strictly necessary to affix all of the aluminum skin
panels before moving on to other stuff. I have found the skinning process
to be very tedious, so changing to the suspension and steering for a while
is a welcome relief, and can be done after the cockpit panels have been
done. In fact, once most of the panels are done, there are several
different parts of the project you can undertake simultaneously.
Just remember if you skip around to note where you left off, and don't
box yourself in such that you can't go back and complete what you left.
By Day
Day 1
Day 2
Day 3
Day 4
Day 5
Day 6
Day 7
Day 8
Day 9
Day 10
Day 11
Day 12
Day 13
Day 14
Day 15
Day 16
Day 17
Day 18
Day 19
Day 20
Day 21
Day 22
Day 23
Day 24
Day 25
Day 26
Day 27
Day 28
Day 29
Day 30
Day 31
Day 32
Day 33
Day 34
Day 35
Day 36
Day 37
Day 38
Day 39
Day 40
Day 41
Day 42
Day 43
Day 44
Day 45
Day 46
Day 47
Day 48
Day 49
Day 50
Day 51
Day 52
Day 53
Day 54
By the Manual
- Fitting the aluminum skin panels to the chassis
Day 1
Day 2
Day 3
Day 4
Day 5
Day 6
Day 7
Day 8
Day 9
Day 10
Day 11
Day 12
Day 14
Day 15
Day 17
Day 20
Day 21
Day 25
Day 31
Day 33
Day 54
- Assembling the pedals and fitting the master cylinders
Day 12
Day 13
- Fitting the steering rack and column
Day 12
Day 13
Day 16
Day 19
- Assembling the wishbones
Day 11
Day 12
Day 15
- Fitting the uprights and brake calipers
Day 12
Day 13
Day 14
Day 16
Day 18
Day 20
Day 21
- Preliminary alignment of suspension
Day 30
- Fitting the gear linkage (except for the rear mechanism)
Day 16
Day 17
Day 21
- Pre-fit of the radiator and fitting of the water pipes
Day 17
Day 18
Day 20
Day 24
Day 25
Day 30
Day 31
- Fitting all hydraulic lines, hand brake, radiator bleed pipe
Day 18
Day 20
Day 21
Day 22
Day 24
Day 25
Day 26
Day 28
Day 32
Day 35
- Fitting wiring loom, instrument cables, heater (A/C), battery and other parts destined for the side pods
Day 23
Day 24
Day 26
Day 27
Day 28
Day 29
Day 32
Day 33
Day 47
- Pre-fit body panels
Day 31
Day 33
Day 46
Day 47
Day 50
Day 51
- Pre-fit doors, locks, hinges and instruments
Day 49
Day 50
Day 51
- Final fit of side pods, fuel tanks, center section, bulkheads and front and rear sections
Day 34
Day 35
Day 42
Day 43
Day 46
Day 51
Day 54
- Pre-fit of the lights
Day 34
Day 37
Day 39
Day 40
Day 41
- Pre-fit of the plexi side windows and headlight covers.
- Prepare and paint body work
- Carpeting and trim
Day 45
Day 46
Day 47
- Final fit of seats, belts, instruments, lights, locks, etc.
Day 36
Day 37
Day 44
Day 48
- Final fit of engine and ancillaries
Day 53
Day 54
- Refit of plexi, lights and fit windshield and grilles
Day 38
- Set of suspension, spanner check, bleed fluids
- Registration
- Road Test